| Course Name | Code | Semester | T+U Hours | Credit | ECTS |
|---|---|---|---|---|---|
| Polymer Injection Mold Design and Simulation | IMM 567 | 0 | 3 + 0 | 3 | 6 |
| Precondition Courses | |
| Recommended Optional Courses | |
| Course Language | Turkish |
| Course Level | YUKSEK_LISANS |
| Course Type | OPTIONAL |
| Course Coordinator | Doç.Dr. OSMAN HAMDİ METE |
| Course Lecturers | |
| Course Assistants | Fatih OZEN |
| Course Category | Other |
| Course Objective | Polymer products are used in a broad, ranging from automotive to toy industry. These products can be produced with infinite geometric shapes help of die-casting and CAD / CAM / CAE technology. In this course, computer-aided modelling and engineering (CAD / CAE) methods will be shown combined with industrial experiences. |
| Course Content | 1.Injection moulding process, 2. Design parameters in moldesign, 3. Computer Aided moldesign software, 4.Single and multi cavity design, 5.Applications, 6.Injection moulding simulation, 7. Mold design with simulation results. |
| # | Course Learning Outcomes | Teaching Methods | Assessment Methods |
|---|---|---|---|
| 1 | To findout incetion moulding process | Lecture, Discussion, Group Study, Educational Play, | |
| 2 | To use mold design softwares | Group Study, Discussion, Lecture, | |
| 3 | To perform injection mold filling simulation | Educational Play, Discussion, Lecture, | |
| 4 | To optimizing of injection molds | Educational Play, Discussion, Lecture, | |
| 5 | To learn injection mold process workbenches. | Educational Play, Discussion, Lecture, |
| Week | Course Topics | Preliminary Preparation |
|---|---|---|
| 1 | Demonstration of injection mold process | |
| 2 | Design steps of reference model with a CAD/CAM software | |
| 3 | Applications | |
| 4 | Assembly procedures in a CAD/CAM software | |
| 5 | Applications | |
| 6 | Introduction to mold design software | |
| 7 | Midterm exam | |
| 8 | Commands about runners,gates, distributors and air-traps | |
| 9 | Applications | |
| 10 | Advanced molds | |
| 11 | Introduction to injection mold filling analysis software | |
| 12 | Applications | |
| 13 | Mold development with simulation results | |
| 14 | Applications |
| Resources | |
|---|---|
| Course Notes | |
| Course Resources | 1. Pro/E Moldesign Users Guide, Parametric Technology Corporation. 2. Injection mold design engineering, David O. Kazmer, Karl Hanser Verlag, ISBN-13:978-1-56990-417-6 3. Mold-Flow Design Guide, J. Shoemaker, Hanser Publishers, ISBN:-13:978-1-56990-403-9 4. Plastik ve Metal Kalıpçılık Teknikleri, S. Ataşimşek, Birsen Yayınevi. |
| Order | Program Outcomes | Level of Contribution | |||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | |||
| 1 | Introduces scientific, technological, social or cultural advances in his/her field in national and international scientific environments (meetings) in order to contribute to the society to become an information society and to provide solutions to social, scientific, cultural and ethical problems. | ||||||
| 2 | To be able to reach information in breadth and depth by conducting scientific research in the field, to have comprehensive knowledge about current techniques and methods in the field and their limitations, and to evaluate, interpret and apply the information obtained. | ||||||
| 3 | Defines and formulates problems related to the field, develops new and / or original ideas and methods; designs complex systems or processes and uses innovative / alternative solutions and emerging innovative methods in their designs. | ||||||
| 4 | Designs and implements theoretical, experimental and modelling based researches, completes uncertain, limited or incomplete data with scientific methods; observes social, scientific and ethical values in the stages of collecting, interpreting and announcing data and in all professional activities. | ||||||
| 5 | To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility. To be aware of the social, environmental, health, safety, security, legal aspects, and business life practices of the applications in the field and to be aware of the limitations imposed by these. To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility. | ||||||
| # | Contribution of Course Learning Outcomes to Program Outcomes | PÇ 1 | PÇ 2 | PÇ 3 | PÇ 4 | PÇ 5 |
|---|---|---|---|---|---|---|
| 1 | To findout incetion moulding process | |||||
| 2 | To use mold design softwares | |||||
| 3 | To perform injection mold filling simulation | |||||
| 4 | To optimizing of injection molds | |||||
| 5 | To learn injection mold process workbenches. |
| Evaluation System | |
|---|---|
| Semester Studies | Contribution Rate |
| 1. Ara Sınav | 40 |
| 1. Ödev | 20 |
| 2. Ödev | 20 |
| 3. Ödev | 20 |
| Total | 100 |
| 1. Yıl İçinin Başarıya | 50 |
| 1. Final | 50 |
| Total | 100 |
| ECTS - Workload Activity | Quantity | Time (Hours) | Total Workload (Hours) |
|---|---|---|---|
| Hours for off-the-classroom study (Pre-study, practice) | 16 | 3 | 48 |
| Mid-terms | 1 | 15 | 15 |
| Assignment | 3 | 4 | 12 |
| Final examination | 1 | 20 | 20 |
| Course Duration (Including the exam week: 16x Total course hours) | 16 | 3 | 48 |
| Total Workload | 143 | ||
| Total Workload / 25 (Hours) | 5.72 | ||
| dersAKTSKredisi | 6 | ||