| Course Name | Code | Semester | T+U Hours | Credit | ECTS |
|---|---|---|---|---|---|
| Milling Operations With Cam | IMM 559 | 0 | 3 + 0 | 3 | 6 |
| Precondition Courses | |
| Recommended Optional Courses | |
| Course Language | Turkish |
| Course Level | YUKSEK_LISANS |
| Course Type | OPTIONAL |
| Course Coordinator | Doç.Dr. SEDAT İRİÇ |
| Course Lecturers | |
| Course Assistants | Fatih OZEN |
| Course Category | Other |
| Course Objective | Computer-aided manufacturing (CAM) method, especially in the manufacture of vehicle bodies and other machine parts with complex geometry, an alternative method. Definitely need to know and implement a manufacturing engineer, CAD / CAM technology is used and continuously improved in almost all advanced factories. In this course, CAD / CAM milling operations forming part of the weighted methods were discussed. |
| Course Content | 1 CAD / CAM method of processing algorithm 2 Workbench parameters 3 Three-axis milling operations, 3.1. Volume milling rough machining sequences 3.2. Intermediate stage volume milling sequences 3.3. Face milling sequences 4 Classification and positioning of cutting tools, 5 Four-and five-axis milling operations, similar to the sequences 6 NC tool path simulation 7 NC chip removal simulation 8 Customization (customization) options. 9 CNC Post-Process (counter-specific transfer software development) 10th G-code file generation |
| # | Course Learning Outcomes | Teaching Methods | Assessment Methods |
|---|---|---|---|
| 1 | Identify CNC machining machines | Lecture, Question-Answer, Self Study, | |
| 2 | CAD / CAM machine necessary to know about the parameters. | Lecture, Question-Answer, Brain Storming, Self Study, | |
| 3 | To recognize vertical machining centers able to process. | Lecture, Question-Answer, Self Study, Group Study, | |
| 4 | To create and develop CAD / CAM operations, | Educational Play, Lecture, Question-Answer, Group Study, |
| Week | Course Topics | Preliminary Preparation |
|---|---|---|
| 1 | CAD / CAM and CNC milling technology processing algorithms method | |
| 2 | CAD / CAM software applications and customizations input (Pro / ENGINEER) | |
| 3 | Bench introduction of the software parameters and cutting tools | |
| 4 | Vertical machining center for milling volumes walkable to the definition of the geometric sequences (Profile, Trajectory sequences) | |
| 5 | Hole making | |
| 6 | Face milling | |
| 7 | Midterm exam | |
| 8 | Sequences for 4 and 5 axis workbenches | |
| 9 | NURBS and Quilt surface milling sequences | |
| 10 | Applications for vertical machining | |
| 11 | NC toolpath and milling removal simulations | |
| 12 | Pros-Process transfer code development | |
| 13 | Applications | |
| 14 | G-Code file creaiton |
| Resources | |
|---|---|
| Course Notes | |
| Course Resources | 1. Pro/MFG PTC User?s Guide , Parametric Technology Corporation. 2. Pro/ENGINEER Wildfire 5.0 for Designers Textbook, Sham Tickoo. 3. Pro/ENGINEER Wildfire 2.0 Tasarım, analiz ve imalat. Cevdet Göloğlu |
| Order | Program Outcomes | Level of Contribution | |||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | |||
| 1 | Introduces scientific, technological, social or cultural advances in his/her field in national and international scientific environments (meetings) in order to contribute to the society to become an information society and to provide solutions to social, scientific, cultural and ethical problems. | ||||||
| 2 | To be able to reach information in breadth and depth by conducting scientific research in the field, to have comprehensive knowledge about current techniques and methods in the field and their limitations, and to evaluate, interpret and apply the information obtained. | ||||||
| 3 | Defines and formulates problems related to the field, develops new and / or original ideas and methods; designs complex systems or processes and uses innovative / alternative solutions and emerging innovative methods in their designs. | ||||||
| 4 | Designs and implements theoretical, experimental and modelling based researches, completes uncertain, limited or incomplete data with scientific methods; observes social, scientific and ethical values in the stages of collecting, interpreting and announcing data and in all professional activities. | ||||||
| 5 | To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility. To be aware of the social, environmental, health, safety, security, legal aspects, and business life practices of the applications in the field and to be aware of the limitations imposed by these. To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility. | ||||||
| # | Contribution of Course Learning Outcomes to Program Outcomes | PÇ 1 | PÇ 2 | PÇ 3 | PÇ 4 | PÇ 5 |
|---|---|---|---|---|---|---|
| 1 | Identify CNC machining machines | |||||
| 2 | CAD / CAM machine necessary to know about the parameters. | |||||
| 3 | To recognize vertical machining centers able to process. | |||||
| 4 | To create and develop CAD / CAM operations, |
| Evaluation System | |
|---|---|
| Semester Studies | Contribution Rate |
| 1. Ara Sınav | 40 |
| 1. Ödev | 20 |
| 2. Ödev | 20 |
| 3. Ödev | 20 |
| Total | 100 |
| 1. Yıl İçinin Başarıya | 50 |
| 1. Final | 50 |
| Total | 100 |
| ECTS - Workload Activity | Quantity | Time (Hours) | Total Workload (Hours) |
|---|---|---|---|
| Course Duration (Including the exam week: 16x Total course hours) | 16 | 3 | 48 |
| Hours for off-the-classroom study (Pre-study, practice) | 16 | 3 | 48 |
| Mid-terms | 1 | 10 | 10 |
| Assignment | 3 | 8 | 24 |
| Final examination | 1 | 12 | 12 |
| Total Workload | 142 | ||
| Total Workload / 25 (Hours) | 5.68 | ||
| dersAKTSKredisi | 6 | ||