Ders Adı Kodu Yarıyıl T+U Saat Kredi AKTS
Solıd-State Weldıng Processes and Theır Industrıal IMM 586 0 3 + 0 3 6
Ön Koşul Dersleri
Önerilen Seçmeli Dersler
Dersin Dili Türkçe
Dersin Seviyesi YUKSEK_LISANS
Dersin Türü Seçmeli
Dersin Koordinatörü Dr.Öğr.Üyesi ERDAL KARADENİZ
Dersi Verenler
Dersin Yardımcıları
Dersin Kategorisi Diğer
Dersin Amacı

Solid-state welding processes give some important advantages according to fusion welding processes. The principal advantages of solid-state welding processes are ability a joint without melting, absence of melt-related solidification defects, low stress and distortion. Also no additional process such as cleaning, machining generally required in solid-state welding processes. In addition, these processes provide superiority in joining of light metals with poor weldability. Significance of solid-state welding process has enhanced in industries such as aerospace, automotive, transportation, electric-electronic, for low weight/strength and energy saving. Thus, it is believed that require to be taught the relatively new processes such as friction stir welding.

Dersin İçeriği

Introduction to solid-state welding processes, importance of their, applicable materials, Comparison between solid-state welding processes and fusion welding processes, advantages and disadvantages, Explosion welding, Diffusion welding, Ultrasonic welding, Friction welding, Friction stir welding (FSW) and Friction stir spot welding (FSSW), Mechanical and microstructural properties of friction stir welded materials, Weld defects in solid-state welding processes.

# Ders Öğrenme Çıktıları Öğretim Yöntemleri Ölçme Yöntemleri
1 Make definition and classification of welding methods. Lecture, Question-Answer, Brain Storming, Lab / Workshop,
2 Know solid-state welding processes and importance of their. Lecture, Question-Answer, Brain Storming, Role Playing, Lab / Workshop,
3 Compare between solid-state welding processes and fusion welding processes, advantages and disadvantages. Lecture, Question-Answer, Brain Storming, Lab / Workshop,
4 Chooses proper welding method according to material type. Lecture, Question-Answer, Brain Storming, Lab / Workshop,
5 Determine weld defects in solid-state welding processes. Lecture, Question-Answer, Brain Storming, Role Playing, Lab / Workshop,
Hafta Ders Konuları Ön Hazırlık
1 Introduction to solid-state welding processes, importance of their, applicable materials
2 Comparison between solid-sate welding processes and fusion welding processes, advantages and disadvantages
3 Forge welding
4 Cold welding
5 Hot pressure welding
6 Roll welding
7 Explosion welding
8 Diffusion welding
9 Ultrasonic welding
10 Mid-terms
11 Friction welding
12 Friction stir welding
13 Mechanical and microstructural properties of friction stir welded materials
14 Weld defects in solid-state welding processes
Kaynaklar
Ders Notu
Ders Kaynakları

[1] Nizamettin Kahraman, Behçet Gülenç, Modern Kaynak Teknolojisi, 2016.

[2] M. Iordachescu, D. Iordachescu, E. Scutelnicu, J.L. Ocana, Welding in Solid State-An Overview, 2008.
[3] M.P. Groover, Fundamentals of Modern Manufacturing, 2007.
[4] E. Kaluç, Sürtünen Eleman ile Kaynak (FSW) Yöntemi, 2007.
[5] R.S. Mishraa, and Z.Y. Ma, Friction stir welding and processing, 2005.
[6] Robert W. Messler, Jr., Joining of Materials and Structures, 2004.
[7] G. Mathers, The Welding of Aluminium of Its Alloys, 2002.
[8] J.F. Lancaster, Metallurgy of Welding, 1999.
[9] ASM Metals Handbook, vol. 6, Welding, Brazing, and Soldering, 1993.

Sıra Program Çıktıları Katkı Düzeyi
1 2 3 4 5
1 Introduces scientific, technological, social or cultural advances in his/her field in national and international scientific environments (meetings) in order to contribute to the society to become an information society and to provide solutions to social, scientific, cultural and ethical problems.
2 To be able to reach information in breadth and depth by conducting scientific research in the field, to have comprehensive knowledge about current techniques and methods in the field and their limitations, and to evaluate, interpret and apply the information obtained.
3 Defines and formulates problems related to the field, develops new and / or original ideas and methods; designs complex systems or processes and uses innovative / alternative solutions and emerging innovative methods in their designs.
4 Designs and implements theoretical, experimental and modelling based researches, completes uncertain, limited or incomplete data with scientific methods; observes social, scientific and ethical values in the stages of collecting, interpreting and announcing data and in all professional activities.
5 To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility. To be aware of the social, environmental, health, safety, security, legal aspects, and business life practices of the applications in the field and to be aware of the limitations imposed by these. To be able to work effectively together or independently in disciplinary and multidisciplinary teams and take responsibility.
# Ders Öğrenme Çıktılarının Program Çıktılarına Katkısı PÇ 1 PÇ 2 PÇ 3 PÇ 4 PÇ 5
1 Make definition and classification of welding methods.
2 Know solid-state welding processes and importance of their.
3 Compare between solid-state welding processes and fusion welding processes, advantages and disadvantages.
4 Chooses proper welding method according to material type.
5 Determine weld defects in solid-state welding processes.
Değerlendirme Sistemi
Yarıyıl Çalışmaları Katkı Oranı
1. Ara Sınav 50
1. Ödev 25
1. Performans Görevi (Seminer) 25
Toplam 100
1. Yıl İçinin Başarıya 60
1. Final 40
Toplam 100
AKTS - İş Yükü Etkinlik Sayı Süre (Saat) Toplam İş Yükü (Saat)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 2 32
Mid-terms 1 20 20
Assignment 1 10 10
Performance Task (Seminar) 1 10 10
Final examination 1 20 20
Toplam İş Yükü 140
Toplam İş Yükü / 25 (Saat) 5,6
dersAKTSKredisi 6