| Ders Adı | Kodu | Yarıyıl | T+U Saat | Kredi | AKTS |
|---|---|---|---|---|---|
| Weldıng Methods For Automotıve Industry | IMM 524 | 0 | 3 + 0 | 3 | 6 |
| Ön Koşul Dersleri | |
| Önerilen Seçmeli Dersler | |
| Dersin Dili | Türkçe |
| Dersin Seviyesi | YUKSEK_LISANS |
| Dersin Türü | Seçmeli |
| Dersin Koordinatörü | Prof.Dr. SÜLEYMAN CAN KURNAZ |
| Dersi Verenler | |
| Dersin Yardımcıları | |
| Dersin Kategorisi | Alanına Uygun Öğretim |
| Dersin Amacı | Welded joints have gained importance in last two decade. This course aims to teach the resistance spot, pin and MIG-brazing methods used in automotive sector. |
| Dersin İçeriği | Definition and demonstration of automotive parts welded by Electrical resistance spot welding, stud welding, MIG-brazing, flash-butt welding, resistance seam welding, projection welding methods |
| # | Ders Öğrenme Çıktıları | Öğretim Yöntemleri | Ölçme Yöntemleri |
|---|---|---|---|
| 1 | Prepares tests for welded joints. | Lecture, Question-Answer, Discussion, | Testing, Homework, Performance Task, |
| 2 | Formulates the strength of the weld seams - weld nugget and makes the analysis. | Lecture, Question-Answer, Discussion, | Testing, Homework, Performance Task, |
| 3 | Evaluates the effect of welding parameters on seam in welding methods | Lecture, Question-Answer, Discussion, | Testing, Homework, Performance Task, |
| 4 | Tuning parameters based on the materials used in the welding process used in the automotive sector proposals. | Lecture, Question-Answer, Discussion, | Testing, Homework, Performance Task, |
| 5 | Formulates depending and analysis on where it occurs in the heat generated by weldings medhods | Lecture, Question-Answer, Discussion, | Testing, Homework, Performance Task, |
| Hafta | Ders Konuları | Ön Hazırlık |
|---|---|---|
| 1 | A general view to automotive sector and sheets plates | |
| 2 | GMAW welding (MAG, MIG and TIG) | |
| 3 | Electric arc, plasma welding, Laser,friction weldings methods | |
| 4 | Giving information about MIG-brazing and CMT joints | |
| 5 | A general view to electrical resistance welding | |
| 6 | Heat generation in electrical resistance spot welding, resistance occurred in welding zone, weld cycles | |
| 7 | Setting parameters and their effects on the electrical resistance welding | |
| 8 | Heat balance, secondary window opening, blinding of current | |
| 9 | Electrodes and welding machines, strength calculation in welding seam | |
| 10 | Butt welding, stud welding, combined joints | |
| 11 | Resistance seam welding , Projektion welding | |
| 12 | Welding faults in joints and removing of them | |
| 13 | Welding faults in joints and removing of them | |
| 14 | Strength calculation dealing with welding |
| Kaynaklar | |
|---|---|
| Ders Notu | Prof..Dr.Salim ASLANLAR-Ders Notları |
| Ders Kaynakları | 1)Neumann, A.Schweißtechnisches Handbuch für KonstrukteureTeil 3: Maschinen- und Fahrzeugbau DVS Verlag, 1998 |
| Sıra | Program Çıktıları | Katkı Düzeyi | |||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | |||
| 1 | Ability to access wide and deep information with scientific researches in the field of Manufacturing Engineering, evaluate, interpret and implement the knowledge gained in his/her field of study | X | |||||
| 2 | Ability to consolidate Manufacturing Engineering problems, develop proper method(s) to solve and apply the innovative solutions to them | ||||||
| 3 | Gain comprehensive information on modern techniques, methods and their borders which are being applied to Manufacturing Engineering | X | |||||
| 4 | Ability to design and apply analytical, modelling and experimental based research, analyze and interpret the faced complex issues during the design and apply process | ||||||
| 5 | Analytical modeling and experimental design based on research and application capabilities; the ability to analyze and interpret complex situations in this process | ||||||
| 6 | Awareness of the new and developing practices of the profession; the ability to examine and learn when necessary | ||||||
| 7 | Design and apply theoretical, experimental and model-based research; analyze and solve complicated problems in this process | ||||||
| 8 | Develop new and / or original ideas and methods; design complex systems or processes and develop innovative / alternative solutions in their designs. | ||||||
| 9 | The ability to transcribe the processes and outcomes of their work in a systematic and explicit way, either in writing or verbally, in the national and international contexts, | ||||||
| 10 | It considers social, scientific and ethical values in the collection, interpretation, announcement of data and in all professional activities. | ||||||
| 11 | To be able to develop strategy, policy and implementation plans on issues related to manufacturing engineering and to be able to evaluate the results obtained within the framework of quality processes | ||||||
| 12 | Students are aware of the social, environmental, health, safety, legal aspects of project management and business practices and limitations on their engineering applications. | ||||||
| # | Ders Öğrenme Çıktılarının Program Çıktılarına Katkısı | PÇ 1 | PÇ 2 | PÇ 3 | PÇ 4 | PÇ 5 | PÇ 6 | PÇ 7 | PÇ 8 | PÇ 9 | PÇ 10 | PÇ 11 | PÇ 12 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | Prepares tests for welded joints. | ||||||||||||
| 2 | Formulates the strength of the weld seams - weld nugget and makes the analysis. | ||||||||||||
| 3 | Evaluates the effect of welding parameters on seam in welding methods | ||||||||||||
| 4 | Tuning parameters based on the materials used in the welding process used in the automotive sector proposals. | ||||||||||||
| 5 | Formulates depending and analysis on where it occurs in the heat generated by weldings medhods |
| Değerlendirme Sistemi | |
|---|---|
| Yarıyıl Çalışmaları | Katkı Oranı |
| 1. Ara Sınav | 50 |
| 1. Ödev | 20 |
| 1. Performans Görevi (Seminer) | 30 |
| Toplam | 100 |
| 1. Yıl İçinin Başarıya | 50 |
| 1. Final | 50 |
| Toplam | 100 |
| AKTS - İş Yükü Etkinlik | Sayı | Süre (Saat) | Toplam İş Yükü (Saat) |
|---|---|---|---|
| Course Duration (Including the exam week: 16x Total course hours) | 16 | 3 | 48 |
| Hours for off-the-classroom study (Pre-study, practice) | 16 | 1 | 16 |
| Mid-terms | 1 | 15 | 15 |
| Assignment | 2 | 15 | 30 |
| Performance Task (Seminar) | 1 | 30 | 30 |
| Final examination | 1 | 20 | 20 |
| Toplam İş Yükü | 159 | ||
| Toplam İş Yükü / 25 (Saat) | 6,36 | ||
| dersAKTSKredisi | 6 | ||