Course Name Code Semester T+U Hours Credit ECTS
Welding Of Nonferrous Materials MTE 306 6 2 + 0 2 3
Precondition Courses
Recommended Optional Courses
Course Language Turkish
Course Level Bachelor's Degree
Course Type Compulsory
Course Coordinator Prof.Dr. HÜSEYİN UZUN
Course Lecturers
Course Assistants
Course Category
Course Objective This course provides the fundamental concepts of weldability of non ferrous materials, the weldability of aluminum, copper, nickel, magnesium, zinc coated steels, titanium, beryllium, tantalum, zirconium, molybdenum and their alloys.
The course also includes the joint techniques of these materials, the joining techniques of ceramic and composite materials and the mikrohardness and microstructural characterization of weld region.
Course Content The factors affected on the weldability of non ferrous materials. The microstructure and micro hardness of welding zone of non ferrous materials. The weldability of aluminum and its alloys. The welding of aluminum and its alloys by TIG, MIG and advanced welding techniques. The weldability of copper nickel, magnesium, zinc coated steels, titanium, beryllium, tantalum, zirconium, molybdenum and their alloys. The weldability of the based tungsten alloys. The weldability of the zinc coating steel sheets and welding defects. The joint of MIG brazing of the zinc coating steel sheets. The joining techniques of ceramic and composite materials
# Course Learning Outcomes Teaching Methods Assessment Methods
1 To be able to distinguish the factors affected on the weldability of non ferrous materials according to welding fundamentals Lecture, Demonstration, Testing, Oral Exam, Homework,
2 To be able to categorize the fundamental concepts and the factors affected on of the weldability of aluminum, copper and their alloys Demonstration, Lecture, Homework, Oral Exam, Testing,
3 To be able plan how can welded by the different welding methods, preheat and post heat treatments. Lecture, Demonstration, Testing, Oral Exam, Homework,
4 To be able to categorize the factors affected on the weldability of nickel, magnesium, titanium, beryllium, tantalum, zirconium, molybdenum and their alloys. Demonstration, Lecture, Homework, Oral Exam, Testing,
5 To be able to categorize the factors affected on the weldability of zinc coated steels and tungsten base alloys Lecture, Demonstration, Testing, Oral Exam, Homework,
6 To be able to compare MIG brazing to the other welding techniques of the joining of the zinc coating steel sheets. Demonstration, Lecture, Homework, Oral Exam, Testing,
7 To be able to distinguish which joining techniques used for composite and ceramic materials. Lecture, Demonstration, Testing, Oral Exam, Homework,
Week Course Topics Preliminary Preparation
1 The factors affected on the weldability of non ferrous materials.
2 The microstructure and micro hardness of welding zone of non ferrous materials.
3 The weldability of aluminum and its alloys.
4 The welding of aluminum and its alloys by TIG and MIG methods.
5 The welding of aluminum and its alloys by advanced welding techniques.
6 The weldability of copper and its alloys.
7 The weldability of copper and its alloys by advanced welding techniques.
8 The weldability of nickel and its alloys. The joint techniques of nickel and its alloys.
9 The weldability of magnesium and its alloys. The joint techniques of magnesium and its alloys.
10 The properties and the weldability of titanium, beryllium, tantalum, zirconium, molybdenum and their alloys. The joint techniques of these metals and their alloys.
11 The weldability of the based tungsten alloys. The joint techniques of tungsten alloys.
12 The weldability of the zinc coating steel sheets and welding defects. The joint of MIG brazing of the zinc coating steel sheets
13 The joining techniques of ceramic materials
14 The joining techniques of composite materials
Resources
Course Notes
Course Resources
Order Program Outcomes Level of Contribution
1 2 3 4 5
1 Students gain an advanced and contemporary knowledge and practical skill after general or vocational high school qualification. To obtain an ability to support his/her knowledge and practical skill with technical sources and equipments and to use basic and principle technical terminology of metal technologies. Student gain an insight to the subject to analyze, discuss, evaluate and bring about solutions for the problems in metal technologies and related teaching subjects. He/She gains an ability to solve problems in metal technologies using general and foundational since and knowledge. X
2 Student can gather and use data to solve well defined problems on metal technology subjects. He/She can efficiently use his or her practical and knowledge skills in practical applications. Students know general definitions of engineering drawing subject; he/she can read engineering drawings in metal technologies and also can design using computer programs. Students are familiar to measuring equipments used in metal technologies he/she has knowledge and practice to use and maintenance of measuring equipments. X
3 Students know manufacturing processes in metal technologies sectors and can offer improvements when needed. He/she has knowledge of quality control processes and has practical skill to use quality control in metal manufacturing processes. X
4 To gain theoretical and practical skills in joining of metallic materials, implementing quality control in welded structures and to give training on these subjects. X
5 To obtain an adequate theoretical knowledge and practical skills on oxy-gas, electric arc welding and brazing techniques and to use these techniques in teaching and training in vocational schools. Tracing any faults of welding machines and providing for necessary maintenance and repairing.
6 Students have an adequate knowledge to offer solution for problems arising during welding of ferrous or non-ferrous materials and also provide suitable methods for welding.
7 Students gain skills for technical communication and team work with his/her colloquies and superior on subjects related to his/her teachings such as design and practice. He/she has an ability to use Turkish language effectively in his/her personal or official communication. He/She has skill to represent his company/institution, sharing technical and intuitional information in electronic environment by oral or written communication.
8 Gaining ability to self learning and also implementing his/her learning. To gain skill to conduct research on his/her subject personally and present results as technical reports. Monitoring new improvements and updating him/herself continuously and also updating and upgrading these improvements to his/her institution.
9 Having use of foreign languages can make communication and follow up new technologies in metal technologies
10 Having adequate computing skill to use wordprocessing, internet communication, CAD programs such as autocad, solidworks etc.
11 Having an adequate knowledge of health and safety in metal work sectors and also knowledge of social security, ethic values, quality assurance systems, management and environment.
12 Being aware of Atatürk’s principles and his revolutions.
13 Students have enough theoretical and practical knowledge of teaching on metal technology subjects.
14 Having ability to evaluate student’s progress and activities, he/she also provide for an environment to evaluate students each other. He/she can use and share the results obtained from evaluations to make improvements in teaching and training activities.
15 Having ability to self evaluate him/her self to make progress and improvements. Being open minded to ideas and improvements he/she supports him/her self and institutions. He/she has knowledge of law, regulation and policy related to his/her job and obeys all the rules accordingly. He/she has a respect and awareness of the environment and the society.
Evaluation System
Semester Studies Contribution Rate
1. Ara Sınav 55
1. Kısa Sınav 10
1. Ödev 15
1. Sözlü Sınav 10
2. Kısa Sınav 10
Total 100
1. Yıl İçinin Başarıya 55
1. Final 45
Total 100
ECTS - Workload Activity Quantity Time (Hours) Total Workload (Hours)
Course Duration (Including the exam week: 16x Total course hours) 16 2 32
Hours for off-the-classroom study (Pre-study, practice) 16 2 32
Mid-terms 1 5 5
Quiz 2 3 6
Assignment 1 3 3
Oral Examination 1 2 2
Final examination 1 3 3
Total Workload 83
Total Workload / 25 (Hours) 3.32
dersAKTSKredisi 3