Course Name Code Semester T+U Hours Credit ECTS
Polymer Injection Mold Design and Simulation IMM 567 0 3 + 0 3 6
Precondition Courses
Recommended Optional Courses
Course Language Turkish
Course Level yuksek_lisans
Course Type Optional
Course Coordinator Doç.Dr. AKIN OĞUZ KAPTI
Course Lecturers
Course Assistants Fatih OZEN
Course Category
Course Objective Polymer products are used in a broad, ranging from automotive to toy industry. These products can be produced with infinite geometric shapes help of die-casting and CAD / CAM / CAE technology. In this course, computer-aided modelling and engineering (CAD / CAE) methods will be shown combined with industrial experiences.
Course Content 1.Injection moulding process,
2. Design parameters in moldesign,
3. Computer Aided moldesign software,
4.Single and multi cavity design,
6.Injection moulding simulation,
7. Mold design with simulation results.
# Course Learning Outcomes Teaching Methods Assessment Methods
1 To findout incetion moulding process Lecture, Drilland Practice, Motivations to Show, Simulation, Testing, Homework,
2 To use mold design softwares Lecture, Drilland Practice, Motivations to Show, Testing, Homework,
3 To perform injection mold filling simulation Lecture, Drilland Practice, Simulation, Testing, Homework,
4 To optimizing of injection molds Lecture, Drilland Practice, Simulation, Testing, Homework,
5 To learn injection mold process workbenches. Lecture, Drilland Practice, Simulation, Homework,
Week Course Topics Preliminary Preparation
1 Demonstration of injection mold process
2 Design steps of reference model with a CAD/CAM software
3 Applications
4 Assembly procedures in a CAD/CAM software
5 Applications
6 Introduction to mold design software
7 Midterm exam
8 Commands about runners,gates, distributors and air-traps
9 Applications
10 Advanced molds
11 Introduction to injection mold filling analysis software
12 Applications
13 Mold development with simulation results
14 Applications
Course Notes
Course Resources 1. Pro/E Moldesign Users Guide, Parametric Technology Corporation.
2. Injection mold design engineering, David O. Kazmer, Karl Hanser Verlag, ISBN-13:978-1-56990-417-6
3. Mold-Flow Design Guide, J. Shoemaker, Hanser Publishers, ISBN:-13:978-1-56990-403-9
4. Plastik ve Metal Kalıpçılık Teknikleri, S. Ataşimşek, Birsen Yayınevi.
Order Program Outcomes Level of Contribution
1 2 3 4 5
1 Ability to access wide and deep information with scientific researches in the field of Manufacturing Engineering, evaluate, interpret and implement the knowledge gained in his/her field of study
2 Ability to consolidate Manufacturing Engineering problems, develop proper method(s) to solve and apply the innovative solutions to them
3 Gain comprehensive information on modern techniques, methods and their borders which are being applied to Manufacturing Engineering
4 Ability to design and apply analytical, modelling and experimental based research, analyze and interpret the faced complex issues during the design and apply process
5 Analytical modeling and experimental design based on research and application capabilities; the ability to analyze and interpret complex situations in this process
6 Awareness of the new and developing practices of the profession; the ability to examine and learn when necessary
7 Design and apply theoretical, experimental and model-based research; analyze and solve complicated problems in this process
8 Develop new and / or original ideas and methods; design complex systems or processes and develop innovative / alternative solutions in their designs.
9 The ability to transcribe the processes and outcomes of their work in a systematic and explicit way, either in writing or verbally, in the national and international contexts,
10 It considers social, scientific and ethical values in the collection, interpretation, announcement of data and in all professional activities.
11 To be able to develop strategy, policy and implementation plans on issues related to manufacturing engineering and to be able to evaluate the results obtained within the framework of quality processes
12 Students are aware of the social, environmental, health, safety, legal aspects of project management and business practices and limitations on their engineering applications.
Evaluation System
Semester Studies Contribution Rate
1. Ara Sınav 40
1. Ödev 20
2. Ödev 20
3. Ödev 20
Total 100
1. Yıl İçinin Başarıya 50
1. Final 50
Total 100
ECTS - Workload Activity Quantity Time (Hours) Total Workload (Hours)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 3 48
Mid-terms 1 15 15
Assignment 3 4 12
Final examination 1 20 20
Total Workload 143
Total Workload / 25 (Hours) 5.72
dersAKTSKredisi 6