Course Name Code Semester T+U Hours Credit ECTS
Lean Production Applications MYU 511 0 3 + 0 3 6
Precondition Courses
Recommended Optional Courses
Course Language Turkish
Course Level yuksek_lisans
Course Type Optional
Course Coordinator Prof.Dr. İBRAHİM ÇİL
Course Lecturers Prof.Dr. İBRAHİM ÇİL,
Course Assistants
Course Category
Course Objective This course will introduce graduate students and practicing engineers to lean production principles and practice. Industrial engineers and others responsible for continuously improving operational performance must develop systems that are fast, flexible, focused and friendly for their companies, customers and production associates. The course will provide the student with an introduction to lean production describing the background behind its development and how evaluations and assessments of production systems are performed.
Course Content Lean Manufacturing, Lean manufacturing principle, Value, Waste and Pull Production, Value Stream Mapping and Identifying Problems (Waste), Shortening Production Flow By Eliminating Waste, Continuous Improvement, Tools of Lean Manufacturing Lean Manufacturing Cultur, 5S Systems, Cellular Manufacturing, Setup Reduction, Productive Maintenance, Lean Performance Measurement.
# Course Learning Outcomes Teaching Methods Assessment Methods
1 By the end of the course, student will be able to: explain the concepts that are critical to successful lean manufacturing Lecture, Testing,
2 create a current-state value stream map and correctly identify waste to be eliminated Question-Answer, Discussion, Testing,
3 Implement and maintain a company wide 5S programme Motivations to Show, Homework, Project / Design,
4 Recognise waste and other non-value added activities throughout their business Lecture, Brain Storming, Oral Exam,
5 describe the tools and processes used to create a lean manufacturing system: level production, work cells, SMED (quick changeover), the 5 S´s, visual status indicators, Total Productive Maintenance (TPM) Case Study, Project Based Learning, Project / Design,
6 explain continuous improvement Drilland Practice, Demonstration, Motivations to Show, Project / Design,
7 Project Based Learning, Homework,
8 Project Based Learning, Case Study, Homework, Testing,
9 Lecture, Question-Answer, Discussion, Testing, Project / Design,
10 Lecture, Performance Task,
Week Course Topics Preliminary Preparation
1 A Brief History Of Lean Manufacturing
2 Globalization and Lean Manufacturing
3 What is lean production? – An introduction
4 Lean manufacturing principle
5 Tools of Lean Manufacturing
6 Lean Manufacturing Culture
7 Lean Transformation
8 Value Stream Analysis
9 Cellular Manufacturing
10 5S Systems
11 Setup Reduction
12 Manufacturing Control Systems Total
13 Productive Maintenance (TPM)
14 Lean Performance Measurement
Resources
Course Notes
Course Resources
Order Program Outcomes Level of Contribution
1 2 3 4 5
1 X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
Evaluation System
Semester Studies Contribution Rate
1. Ödev 38
1. Ödev 38
1. Ara Sınav 0
1. Ara Sınav 50
1. Ödev 50
Total 176
1. Final 0
1. Yıl İçinin Başarıya 0
1. Final 0
1. Yıl İçinin Başarıya 0
1. Yıl İçinin Başarıya 40
1. Final 60
Total 100
ECTS - Workload Activity Quantity Time (Hours) Total Workload (Hours)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 3 48
Mid-terms 1 20 20
Assignment 1 25 25
Final examination 1 15 15
Total Workload 156
Total Workload / 25 (Hours) 6.24
dersAKTSKredisi 6