Course Name Code Semester T+U Hours Credit ECTS
Welding Manufacturing Planing İMM 611 0 3 + 0 3 6
Precondition Courses <p>None</p>
Recommended Optional Courses <p>None</p>
Course Language Turkish
Course Level Doctorate Degree
Course Type Optional
Course Coordinator Prof.Dr. SÜLEYMAN CAN KURNAZ
Course Lecturers
Course Assistants

None

Course Category Field Proper Education
Course Objective

It is very important to understand how to planing of welding constructions according to specifications and how to prapearing of welding procedure specifications (WPS), stages of preparation of welding procedure specifications and Preliminary Welding Procedure Specification (pWPS) by welding engineers worked in welding industrial sectors. This course provides to understand the planing of welding manufacturing at the level of M.Sc. and Ph.D. It also provides to evaluate the welding procedure qualification record, procedure qualification record, welding procedure approval record (WPQR/PQR/WPAR), welding specifications, Technical documents for WPS, Certifications of welders, Work testing and welding defects, Welding processes, welding Inspections procedures and case studies.

Course Content

Preparation of Welding Procedure Specifications (WPS)

Stages of Preparation of  Welding Procedure Specifications

Preliminary Welding Procedure Specification (pWPS)

Welding procedure qualification record, Procedure qualification record, Welding procedure approval record (WPQR/PQR/WPAR)

Welding specifications

Technical documents for WPS

Certifications of welders

Work testing and welding defects

Welding processes

Materials for welding constructions and qualification ranges

Welding consumables and qualification ranges

Welding test specimens geometry and qualification ranges

Welding positions and qualification ranges

Welding Inspections procedures

Case studies

# Course Learning Outcomes Teaching Methods Assessment Methods
1 What is the welding constructions? The important and planning of welding constructions. Lecture, Question-Answer, Discussion, Testing,
2 The stages and preparation of the welding procedure specifications (WPS) and Welding Procedure Specifications Lecture, Question-Answer, Testing,
3 The preparation of preliminary Welding Procedure Specification (pWPS) and Welding procedure qualification record, Procedure qualification record, Welding procedure approval record (WPQR/PQR/WPAR) Lecture, Self Study, Testing, Homework,
4 Technical documents for WPS Lecture, Question-Answer, Problem Solving, Homework,
5 Certifications of welders. Work testing and welding defects Lecture, Problem Solving, Testing, Homework,
6 Weld defects. The evaluation according to 5817 specification. Lecture, Problem Solving, Testing, Homework,
7 Welding processes. Materials for welding constructions and qualification ranges. Welding consumables and qualification ranges Lecture, Question-Answer, Testing, Homework,
8 Test specimens and ranges. Welding positions and qualification ranges Lecture, Problem Solving, Testing, Homework,
9 The testing methods of welding joints. Fracture testing of welding plates according to TS EN 1320 Lecture, Self Study, Testing, Homework,
10 NDT testing of welding plates. Welding Inspections procedures. Case studies I and II Lecture, Problem Solving, Testing, Homework,
Week Course Topics Preliminary Preparation
1 What is the welding constructions? The important and planning of welding constructions.
2 The stages and preparation of the welding procedure specifications (WPS) and Welding Procedure Specifications
3 The preparation of preliminary Welding Procedure Specification (pWPS) and Welding procedure qualification record, Procedure qualification record, Welding procedure approval record (WPQR/PQR/WPAR)
4 Technical documents for WPS
5 Certifications of welders. Work testing and welding defects
6 Weld defects. The evaluation according to 5817 specification.
7 Welding processes
8 Materials for welding constructions and qualification ranges. Welding consumables and qualification ranges
9 Test specimens and ranges.
10 Welding positions and qualification ranges
11 The testing methods of welding joints.
12 Fracture testing of welding plates according to TS EN 1320
13 NDT testing of welding plates. Welding Inspections procedures. Case studies I.
14 Writing of instructions and Case studies II.
Resources
Course Notes <p>Prof. Dr. H&uuml;seyin UZUN, PLANING OF WELDED MANUFACTURING, Sakarya University, 2016</p>
Course Resources

 EN ISO 15614-1, EN ISO 15607, EN ISO 15609-1, EN 287, TS EN ISO 9606, EN ISO 10042, TS EN ISO 5817, TS EN 13018, TS EN ISO17635, TS EN ISO 17637, TS EN ISO 6520-1, TS EN 1320  standartları 

Selahaddin Anık, Murat Mural, KAYNAK VE NDT PERSONELİNİNEĞİTİMİ VE SERTİFİKALANDIRILMASI ESASLARI

Order Program Outcomes Level of Contribution
1 2 3 4 5
1 Ability to access wide and deep information with scientific researches in the field of Manufacturing Engineering, evaluate, interpret and implement the knowledge gained in his/her field of study X
2 Ability to consolidate Manufacturing Engineering problems, develop proper method(s) to solve and apply the innovative solutions to them X
3 Gain comprehensive information on modern techniques, methods and their borders which are being applied to Manufacturing Engineering
4 Ability to design and apply analytical, modelling and experimental based research, analyze and interpret the faced complex issues during the design and apply process
5 Analytical modeling and experimental design based on research and application capabilities; the ability to analyze and interpret complex situations in this process X
6 Awareness of the new and developing practices of the profession; the ability to examine and learn when necessary X
7 Design and apply theoretical, experimental and model-based research; analyze and solve complicated problems in this process X
8 Develop new and / or original ideas and methods; design complex systems or processes and develop innovative / alternative solutions in their designs.
9 The ability to transcribe the processes and outcomes of their work in a systematic and explicit way, either in writing or verbally, in the national and international contexts,
10 Considers social, scientific and ethical values in the collection, interpretation, announcement of data and in all professional activities.
11 To be able to develop strategy, policy and implementation plans on issues related to manufacturing engineering and to be able to evaluate the results obtained within the framework of quality processes
12 Students are aware of the social, environmental, health, safety, legal aspects of project management and business practices and limitations on their engineering applications.
Evaluation System
Semester Studies Contribution Rate
1. Ara Sınav 40
1. Ödev 30
1. Performans Görevi (Seminer) 30
Total 100
1. Yıl İçinin Başarıya 50
1. Final 50
Total 100
ECTS - Workload Activity Quantity Time (Hours) Total Workload (Hours)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 2 32
Mid-terms 1 20 20
Assignment 1 30 30
Performance Task (Seminar) 1 10 10
Final examination 1 20 20
Total Workload 160
Total Workload / 25 (Hours) 6.4
dersAKTSKredisi 6