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Ders Tanımı

Ders Kodu Yarıyıl T+U Saat Kredi AKTS
LEAN MANUFACTURING ENM 405 7 3 + 0 3 5
Ön Koşul Dersleri
Önerilen Seçmeli Dersler
Dersin Dili Türkçe
Dersin Seviyesi Lisans
Dersin Türü SECMELI
Dersin Koordinatörü Prof.Dr. İBRAHİM ÇİL
Dersi Verenler
Dersin Yardımcıları
Dersin Kategorisi
Dersin Amacı
The purpose of the course is to provide an overview of all the principles of Lean Manufacturing. It covers all the principles that raise productivity by eliminating waste from processes – causing a dramatic impact on quality, cycle time, employee morale and customer satisfaction.
Dersin İçeriği
Value, Waste and Pull Production, Value Stream Mapping and Identifying Problems (Waste), Shortening Production Flow By Eliminating Waste, Continuous Improvement
Dersin Öğrenme Çıktıları Öğretim Yöntemleri Ölçme Yöntemleri
1 - Explain the concepts that are critical to successful lean manufacturing 1 - 2 - 3 - 4 - 6 - 8 - 12 - A - C -
2 - Create a current-state value stream map and correctly 1 - 3 - 6 - 8 - 12 - 15 - A - C - D -
3 - Identify waste to be eliminated 1 - 3 - 4 - 8 - 10 - 12 - A - C - D - F -
4 - Implement and maintain a company wide 5S programme 1 - 3 - 8 - 10 - 12 - A - C -
5 - Recognise ‘waste’ and other non-value added activities throughout their business 1 - 2 - 3 - 10 - 12 - A - C - D -
6 - Describe the tools and processes used to create a lean manufacturing system: level production, work cells, SMED (quick changeover), the 5 S´s, visual status indicators, Total Productive Maintenance (TPM) 1 - 2 - 12 - A - C - D -
7 - Explain continuous improvement 1 - 3 - 8 - 10 - 12 - A - C - D -
Öğretim Yöntemleri: 1:Lecture 2:Question-Answer 3:Discussion 4:Drilland Practice 6:Motivations to Show 8:Group Study 12:Case Study 10:Brain Storming 15:Problem Solving
Ölçme Yöntemleri: A:Testing C:Homework D:Project / Design F:Performance Task

Ders Akışı

Hafta Konular ÖnHazırlık
1 Introduction to lean manufacturing
2 Lean manufacturing philosophy, Value, Waste, Eliminating Waste, Continuous Improvement
3 The Tools of Lean Manufacturing
4 lean manufacturing principle
5 lean manufacturing culture
6 5S
7 Setup Reduction
8 Pull Systems, Pull Production
9 Exam
10 Value Stream Mapping and Identifying Problems
11 Value Stream Mapping and Identifying Problems
12 Lean transformation
13 Case Study
14 Presentation of Case Analysis by Each Group

Kaynaklar

Ders Notu
Ders Kaynakları

Döküman Paylaşımı


Dersin Program Çıktılarına Katkısı

No Program Öğrenme Çıktıları KatkıDüzeyi
1 2 3 4 5
1 Engineering graduates with sufficient knowledge background on science and engineering subjects of their related area, and who are skillful in implementing theoretical and practical knowledge for modelling and solving engineering problems. X
2 Engineering graduates with skills in identifying, describing, formulating and solving complex engineering problems, and thus,deciding and implementing appropriate methods for analyzing and modelling. X
3 Engineering graduates with skills in designing a complex system, process, device or product under realistic constraints and conditions to meet specific requirements; for this purpose, skills in implementing modern design methods. X
4 Engineering graduates with skills in developing, selecting and implementing modern techniques and tools required for engineering applications as well as with skills in using information technologies effectively. X
5 Engineering graduates with skills in designing and conducting experiments, collecting data, analyzing and interpreting the results in order to evaluate engineering problems. X
6 Engineering graduates who are able to work within a one discipline or multi-discipline team,as well as who are able to work individually X
7 Engineering graduates with motivation to life-long learning and having known significance of continuous education beyond undergraduate studies for science and technology X
8 Engineering graduates with well-structured responsibilities in profession and ethics X
9 Engineering graduates having knowledge about practices in professional life such as project management, risk management and change management, and who are aware of innovation and sustainable development. X
10 Engineering graduates having knowledge about universal and social effects of engineering applications on health, environment and safety, as well as having awareness for juridical consequences of engineering solutions. X
11 Engineering graduates who are able to effectively communicate orally and officially in Turkish Language as well as who knows at least one foreign language

Değerlendirme Sistemi

YARIYIL İÇİ ÇALIŞMALARI SIRA KATKI YÜZDESİ
AraSinav 1 60
KisaSinav 1 10
KisaSinav 2 10
Odev 1 20
Toplam 100
Yıliçinin Başarıya Oranı 50
Finalin Başarıya Oranı 50
Toplam 100

AKTS - İş Yükü

Etkinlik Sayısı Süresi(Saat) Toplam İş yükü(Saat)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 3 48
Mid-terms 1 2 2
Quiz 2 2 4
Assignment 1 10 10
Final examination 1 4 4
Toplam İş Yükü 116
Toplam İş Yükü /25(s) 4.64
Dersin AKTS Kredisi 4.64
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