| Ders Adı | Kodu | Yarıyıl | T+U Saat | Kredi | AKTS |
|---|---|---|---|---|---|
| : Modeling and Simulation Of Metal Forming Processes | IMM 613 | 0 | 3 + 0 | 3 | 6 |
| Ön Koşul Dersleri | |
| Önerilen Seçmeli Dersler | |
| Dersin Dili | Türkçe |
| Dersin Seviyesi | Doktora |
| Dersin Türü | Seçmeli |
| Dersin Koordinatörü | Doç.Dr. OSMAN HAMDİ METE |
| Dersi Verenler | |
| Dersin Yardımcıları | |
| Dersin Kategorisi | Alanına Uygun Öğretim |
| Dersin Amacı | The number of discarded workpieces increases due to forming errors in industry. On the other hand, the trial and error aproach is used to determine the optimum process parameters in manufacturing process directly. In both cases, economic losses are large. However, nowadays, it is possible that metal forming processes can be accurately modeled and simulated . |
| Dersin İçeriği | Introduction to Metal Forming process, linear strain, elastic stress-strain relationship, plasticity theory, Modeling and Simulation Techniques for Metal Forming Operations, Modeling and Simulation of Metal Forging process, Modeling and simulation of sheet metal forming process, Modeling and simulation of the extrusion process. |
| # | Ders Öğrenme Çıktıları | Öğretim Yöntemleri | Ölçme Yöntemleri |
|---|---|---|---|
| 1 | Knows metal forming theory | Lecture, Drilland Practice, Motivations to Show, Simulation, Problem Solving, Project Based Learning, | Testing, Homework, |
| 2 | Knows and can use the modeling and simulation techniques of metal forming processes | Lecture, Drilland Practice, Motivations to Show, Simulation, Problem Solving, Project Based Learning, | Testing, Homework, |
| 3 | Can realize modeling and simulation of process such as forging forming and extrusion applied for metals | Lecture, Discussion, Drilland Practice, Motivations to Show, Problem Solving, Project Based Learning, | Testing, Homework, |
| Hafta | Ders Konuları | Ön Hazırlık |
|---|---|---|
| 1 | ntroduction | |
| 2 | Metal Forming and Stress | |
| 3 | Relationship between Stress and Strain | |
| 4 | Plasticity Theory | |
| 5 | Plastic Anisotropy, Solution Methods Used in Metal Forming | |
| 6 | Modeling and Simulation Techniques for Metal Forming Operations | |
| 7 | Modeling and Simulation of Forging Process | |
| 8 | Modeling and Simulation of Sheet Metal Forming Process | |
| 9 | Modeling and Simulation of Sheet Metal Forming Process | |
| 10 | Midterm exam | |
| 11 | Modeling and Simulation of Extrusion Process | |
| 12 | Case Study 1 | |
| 13 | Case Study 2 | |
| 14 | Presentation of the students´ studies |
| Kaynaklar | |
|---|---|
| Ders Notu | |
| Ders Kaynakları | 1. P. Mahadeo Dixit and Uday S. Dixit, ?Modeling of Metal Forming and Machining Processes: by Finite Element and Soft Computing Methods (Engineering Materials and Processes), Springer 2010, London 2. Taylan Altan and Erman Tekkaya, ?Sheet Metal Forming: Processes and Applications, ASM International 2012, |
| Sıra | Program Çıktıları | Katkı Düzeyi | |||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | |||
| 1 | Ability to access wide and deep information with scientific researches in the field of Manufacturing Engineering, evaluate, interpret and implement the knowledge gained in his/her field of study | X | |||||
| 2 | Ability to consolidate Manufacturing Engineering problems, develop proper method(s) to solve and apply the innovative solutions to them | X | |||||
| 3 | Gain comprehensive information on modern techniques, methods and their borders which are being applied to Manufacturing Engineering | X | |||||
| 4 | Ability to design and apply analytical, modelling and experimental based research, analyze and interpret the faced complex issues during the design and apply process | X | |||||
| 5 | Analytical modeling and experimental design based on research and application capabilities; the ability to analyze and interpret complex situations in this process | X | |||||
| 6 | Awareness of the new and developing practices of the profession; the ability to examine and learn when necessary | X | |||||
| 7 | Design and apply theoretical, experimental and model-based research; analyze and solve complicated problems in this process | X | |||||
| 8 | Develop new and / or original ideas and methods; design complex systems or processes and develop innovative / alternative solutions in their designs. | X | |||||
| 9 | The ability to transcribe the processes and outcomes of their work in a systematic and explicit way, either in writing or verbally, in the national and international contexts, | ||||||
| 10 | Considers social, scientific and ethical values in the collection, interpretation, announcement of data and in all professional activities. | ||||||
| 11 | To be able to develop strategy, policy and implementation plans on issues related to manufacturing engineering and to be able to evaluate the results obtained within the framework of quality processes | ||||||
| 12 | Students are aware of the social, environmental, health, safety, legal aspects of project management and business practices and limitations on their engineering applications. | ||||||
| Değerlendirme Sistemi | |
|---|---|
| Yarıyıl Çalışmaları | Katkı Oranı |
| 1. Ara Sınav | 50 |
| 1. Kısa Sınav | 10 |
| 2. Kısa Sınav | 10 |
| 1. Ödev | 30 |
| Toplam | 100 |
| 1. Yıl İçinin Başarıya | 50 |
| 1. Final | 50 |
| Toplam | 100 |
| AKTS - İş Yükü Etkinlik | Sayı | Süre (Saat) | Toplam İş Yükü (Saat) |
|---|---|---|---|
| Course Duration (Including the exam week: 16x Total course hours) | 16 | 3 | 48 |
| Hours for off-the-classroom study (Pre-study, practice) | 16 | 2 | 32 |
| Mid-terms | 1 | 15 | 15 |
| Quiz | 2 | 7 | 14 |
| Assignment | 1 | 20 | 20 |
| Final examination | 1 | 20 | 20 |
| Toplam İş Yükü | 149 | ||
| Toplam İş Yükü / 25 (Saat) | 5,96 | ||
| Dersin AKTS Kredisi | 6 | ||