Course Name Code Semester T+U Hours Credit ECTS
Material and Manufacturing Technology ENM 218 4 3 + 0 3 5
Precondition Courses <p> Technical Drawing</p>
Recommended Optional Courses
Course Language Turkish
Course Level Bachelor's Degree
Course Type Compulsory
Course Coordinator Dr.Öğr.Üyesi MERVE CENGİZ TOKLU
Course Lecturers Dr.Öğr.Üyesi MEHMET RIZA ADALI, Dr.Öğr.Üyesi ALPER KİRAZ, Dr.Öğr.Üyesi MERVE CENGİZ TOKLU,
Course Assistants

Res.Assist. Onur Canpolat, Res.Assist. Enes Furkan Erkan

Course Category
Course Objective

Aim of this course is to teach to Industrial Engineering students engineering materials and their structure and mechanical behavior and manufacturing properties. Besides, understand the manufacturing technology, the process of transformation of raw materials to products. Also, give knowledge about fundamental principles of manufacturing process and resources planning within the scope of the course.

Course Content

This course consists of following topics; basic knowledge about manufacturing materials, characteristics of manufacturing materials in manufacturing, metal casting technology, shaping methods, sheet metal workings, machining, joining methods, modern manufacturing methods, machine tool, workpiece, workplace, process, process characteristics, factors affect manufacturing processes, cost components in manufacturing, occupational safety in manufacturing.

# Course Learning Outcomes Teaching Methods Assessment Methods
1 Understand how to make the goods and products using engineering materials. Lecture, Question-Answer, Discussion, Testing, Performance Task,
2 Understand the common aspects of engineering materials, modern manufacturing in competitive envirionment. Lecture, Question-Answer, Testing,
3 Know and classify the manufacturing processes, understand the behaviour of engineering materials in manufacturing. Lecture, Testing,
4 Calculate basic process parameters and select suitable machine tools. Lecture, Problem Solving, Homework,
5 Evaluate manufacturing process characteristic and the factors affecting them. Lecture, Drilland Practice, Performance Task,
6 Evaluate product technical properties and product manufacturability. Lecture, Testing,
7 Know manufacturing tolerances and surface finishes, quality and cost relations. Drilland Practice, Case Study, Testing,
8 Explain how to plan resources of manufacturing such as material, machine and tools. Project Based Learning, Project / Design,
9 Understand basic knowledge of occupational safety in manufacturing. Lecture, Demonstration, Case Study, Homework, Performance Task,
Week Course Topics Preliminary Preparation
1 History of Industry 4.0, its importance in terms of materials and manufacturing technologies, introduction to manufacturing engineering, engineering design
2 Dimensioning, tolerances and surface treatment marks and their place in manufacturing Material Evaluation and Process Selection
3 Material Evaluation and Process Selection
4 Manufacturing Processes (supported by samples and videos)
5 Casting methods and places of use (supported by samples and videos)
6 Mass Deformation Operations (supported by samples and videos)
7 Sheet Metal Processing (supported by samples and videos)
8 Merge procedures and welded merge (supported with samples and videos)
9 Mid-term exam
10 Grinding and Abrasion Procedures (supported by samples and videos)
11 Modern Machining Processes (Video supported)
12 Modern Machining Processes (Video supported)
13 Numerical calculations (casting, rolling, forging, drawing, bending, etc.)
14 Solid modeling, dimensioning and engineering calculations with software
Resources
Course Notes <p> It will be published on SABİS Platform.</p>
Course Resources

Endüstri Mühendisleri için İmalat Süreçleri, D. EROL ve B. ULUTAŞ, Seçkin Yayın Evi, 2011
Fundamentals of Modern manufacturing: Materials, Processes, and Systems, 2nd edition, M. P. Groover, John Wiley & Sons Inc., 2002.
Manufacturing Processes For Engineering Materials, S KALPAKJIAN ve S. R. SCHMID Prentice Hall, 2008

Order Program Outcomes Level of Contribution
1 2 3 4 5
1 Engineering graduates with sufficient knowledge background on science and engineering subjects of their related area, and who are skillful in implementing theoretical and practical knowledge for modelling and solving engineering problems. X
2 Engineering graduates with skills in identifying, describing, formulating and solving complex engineering problems, and thus,deciding and implementing appropriate methods for analyzing and modelling. X
3 Engineering graduates with skills in designing a complex system, process, device or product under realistic constraints and conditions to meet specific requirements; for this purpose, skills in implementing modern design methods. X
4 Engineering graduates with skills in developing, selecting and implementing modern techniques and tools required for engineering applications as well as with skills in using information technologies effectively. X
5 Engineering graduates with skills in designing and conducting experiments, collecting data, analyzing and interpreting the results in order to evaluate engineering problems. X
6 Engineering graduates who are able to work within a one discipline or multi-discipline team,as well as who are able to work individually X
7 Engineering graduates who are able to effectively communicate orally and officially in Turkish Language as well as who knows at least one foreign language
8 Engineering graduates with motivation to life-long learning and having known significance of continuous education beyond undergraduate studies for science and technology X
9 Engineering graduates with well-structured responsibilities in profession and ethics X
10 Engineering graduates having knowledge about practices in professional life such as project management, risk management and change management, and who are aware of innovation and sustainable development.
11 Engineering graduates having knowledge about universal and social effects of engineering applications on health, environment and safety, as well as having awareness for juridical consequences of engineering solutions. X
Evaluation System
Semester Studies Contribution Rate
1. Ödev 30
1. Kısa Sınav 10
2. Kısa Sınav 10
1. Ara Sınav 50
Total 100
1. Yıl İçinin Başarıya 40
1. Final 60
Total 100
ECTS - Workload Activity Quantity Time (Hours) Total Workload (Hours)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 2 32
Mid-terms 1 10 10
Quiz 2 5 10
Assignment 1 15 15
Final examination 1 10 10
Total Workload 125
Total Workload / 25 (Hours) 5
dersAKTSKredisi 5